Information
kindly provided by John Stack
Just some freebie tech info for your site if you wish - it concerns rebuilds
of the WEBER 40 DFi - 5
and the same principle/problem, may apply to the WEBER 38 DGAS as fitted
to the m-series.
The 'mounting flange/sandwich plate' compresses over time. in this case,
its' a 40 DFi - 5 from a '73 capri RS 3.1 being re-jetted/rebuilt for
my taimar.
In any resto, check the carburettor mounting flange for trueness. they
warp over time. hence the photos attached - where warpage occurs, there
is naturally,
a fire-risk......so if you smell petrol and cannot find the source, remove
the carb and check the flange.
Machine as
necessary...(1.5 mm + in this case) - and if warped, it is good practice
to replace the sandwich plate/gasket also. i am now checking for manifold-flange
trueness.
I'm just sending mine off to be machined and felt that in any post-rebuild
start-up, errors in ignition timing could send fuel through the flange
on full choke as the crankcase re-circulation valve may close off in the
context above.
Red area shows
warped area of carb base
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